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Sim4Pro- Digitalization Platform – Simulations for battery cell production

Funded by: BMBF

Contact person : Mark Lippke

Summary of the project:
The aim of the project is to develop a digital twin of the battery cell production based on the method, developed in Sim2Pro. To achieve that a goal different simulations setups are going to be developed. Investigated processes are dry and wet mixing, coating, drying, calendaring, stacking and filling. The different simulation setups are coupled to create a setup, that is capable of simulating the whole battery production chain. Mathematical optimization algorithms are used to optimize the cell performance and reduce the production costs by identifying critical tolerances.

 
Project partners
TU Braunschweig:
Institute of Particle Technology
Institute für Energy and Process Systems Engineering
Institute für Institute of Machine Tools and Production Technology
Karlsruhe Institut of Technology:
Institute of Production Science
Institute for Mechanical Process Engineering and Mechanics
Institute of Thermal Process Engineering
Technical University Munich:
Institut for Machine Tools and Industrial Management


Team Members

Projects

Cooperative project: Project results database and communication management for the battery cell production cluster ProZell (EMKoZell) more

BaSS – BatterieSicherheitsStandardisierung more

eKoZell – Environmental and Cost Assessment, Model and Communication Management for the Competence Cluster ProZell – Accompanying Project to the ProZell Cluster (eKoZell) moremore

Cooperative project: Project results database and communication management for the battery cell production cluster ProZell (EMKoZell) more

EVOLi²S – Evaluation of the technical and economic advantages of the open-cell module for lithium-ion and lithium-sulphur batteries with regard to stationary and mobile applications more

Optimal electrode structure and density by design of mixing and calendering procedures (MiKal) more

MultiDis – Multiscale approach for the description of carbon black deagglomeration in the dispersion process for a process and performance-optimized process control more

ÖkoTroP – Ecologically gentle dry coating of battery electrodes with optimized electrode structure more

PräLi – Prelithiation of electrodes more

ProfiStruk – Process and system development for the process integrated inline structuring of Li-electrodes more

Process modeling of the calendering of energy-rich electrodes (ProKal) more

Roll-It more

LiPlanet – Li-ion cell pilot lines network moremore

LoCoTroP – Low cost dry coating of battery electrodes for energy efficient and environmentally friendly production processes more

Sim4Pro- Digitalization Platform – Simulations for battery cell production more

ZiLsicher – Zink-Air-Accumulators as safe electrochemical storage for low emission and explosion proof industrial applications more

Finished Projects
BenchBatt – Process based energy optimization and validation of Lithium-Ion and Lithium-Sulfur battery electrodes more

GEENI – Graduate Program for Energy Storage and Electromobility more

INSIDER – metal free Dual Ion energy storage technology utilizing anionic -intercalation more

Academic Initiative for e-Mobility – Education and Training in the University Network MOBIL4e more

ProLiEMo – Production Research for High-Power Lithium-Ion Batteries for Electro Mobility  mehr

Functional Materials and Material Analysis for High Power Lithium-Ion Batteries more

LithoRec – LithoRec – Recycling of Lithium Ion Batteries mehr